High-Precision Wire Processing for Complex Harness Assembly
The SA-YX2C is a multifunctional, fully automatic wire processing center engineered for cutting, stripping, and crimping multiple single wires with integrated housing insertion. This model supports double-end terminal crimping and single-end plastic housing insertion, making it an ideal solution for complex wire harness production.
Designed with a modular architecture, every functional unit can be independently toggled via the software, providing unmatched flexibility for diverse production requirements.
Automated Housing Feed: Features an integrated vibratory bowl feeder for seamless, hands-free housing supply.
Multi-Color Management: The standard unit handles up to 8 different wire colors, inserting them into the housing in a precise, programmed sequence.
Individual Quality Control: Each wire is crimped and inserted individually, ensuring every connection is seated perfectly and verified before moving to the next.
The system is controlled via a high-definition color touchscreen. All critical parameters—including stripping lengths and crimping positions—are adjusted digitally on a single display.
Memory Storage: Save up to 100 product profiles.
Instant Recall: Switch between products in seconds, eliminating manual adjustment time and significantly reducing material waste during setup.
High-Precision Feed System: Independent wire-pulling architecture supports flexible processing for any wire length within range.
6-Workstation Layout: Equipped with six workstations at the front and rear ends; each can be closed independently to optimize cycle times.
Micro-Adjustment Crimping: Frequency-variable motors provide a crimping accuracy of $0.02\text{ mm}$.
Guided 3-Axis Insertion: Utilizes 3-axis split operation for maximum speed. The guided insertion method ensures accuracy while protecting delicate terminal contact areas.
Smart Defect Isolation: A flip-style sorting gate ensures 100% isolation of defective parts, keeping your output flawless.
Premium Global Components: Built for longevity with Airtac pneumatics, Hiwin rails, TBI screws, and Inovance servo motors.
Smart Monitoring & Safety: Features a Japanese terminal pressure monitor and digital air valves. If the CCD vision or pressure sensors detect a defect, the wire is rejected immediately. The system continues processing to finish the current cycle and will auto-shutdown if the defect rate exceeds your pre-set limit.
| Feature | Specification |
| Model | SA-YX2C |
| Wire Range | 18 AWG – 30 AWG (Customizable) |
| Stripping Length | Head: 0.1–6.0 mm |
| Cutting Length | 35 – 600 mm (Customizable) |
| Crimping Force | 2.0T (Standard) |
| Connector Size | Min: 5x6x3 mm |
| Max Pin Capacity | Single row (16 holes), Max 3 rows |
| Max Wire Colors | 8 Colors (Standard) |
| Processing Speed | Approx. 2.4 seconds per wire |
| Cutting Accuracy | $\pm(0.5 + L \times 0.2\%)\text{ mm}$ |
| Power / Voltage | 4.8 KW / AC 220V, 50Hz |
| Dimensions | 1900L x 1250W x 1100H (mm) |
To guarantee "zero-error" production, the SA-YX2C is equipped with:
CCD Vision System: Single-lens inspection for strip quality and insertion depth.
Comprehensive Sensors: Monitors for low air pressure, motor abnormalities, stripping accuracy, wire shortages, and terminal crimp force.
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