The SA-BH1010-SL is an elite-tier, fully automated wire harness processor designed for high-precision manufacturing. This system integrates the entire workflow—from pre-wire paying-off and straightening to cutting, stripping, terminal crimping, and tail-end twisting/tinning—into a single, high-speed operation.
Equipped with 6 sets of Mitsubishi Servo Motors, this machine offers unparalleled stability and digital control over every parameter, including cutting depth, twisting tightness, and tinning depth.
Precision Servo Architecture: Utilizes a lead screw slide rail servo system and XY-axis ball screw guide rails for smooth, high-speed response with minimal noise.
Triple-Blade Independent Tool Rest: Features a ground lead screw guide rail and a 3-blade in-line structure. Cutting, front-stripping, and rear-stripping are handled independently for maximum accuracy.
Integrated Waste Management: Designed with dedicated collection systems for rubber skin (suction device), waste flux, and tin slag, keeping your production environment clean and efficient.
Heavy-Duty Terminal Crimping: Includes a 2-ton cast terminal machine with a wear-resistant slideway, suitable for both horizontal and vertical terminal applications.
Corrosion-Resistant Hardware: Key components such as the air clamps and tin-scraping parts are precision-ground from hardened, corrosion-resistant materials for an extended service life.
| Feature | SA-BH1010-SL | SA-BH1010-HC |
| Primary Function | Cut, Strip, Twist, Tin (Tail) & Crimp (Front) | Cut, Strip, Twist, Tin (Tail) & Crimp (Front) |
| Servo System | 6 Sets Mitsubishi Servo Motors | 6 Sets Mitsubishi Servo Motors |
| Wire Gauge Range | AWG #32 - AWG #14 | AWG #32 - AWG #14 |
| Production Rate | Up to 2,000 pcs/hour (Subject to length) | Up to 2,000 pcs/hour (Subject to length) |
| Cutting Precision | ±0.1 (0.1 + 0.003 x L) mm | ±0.1 (0.1 + 0.003 x L) mm |
| Max Cutting Length | 9999mm (Min. Jacket remaining: 25mm) | 9999mm (Min. Jacket remaining: 25mm) |
| Stripping Length | Front: ≤ 15mm | Rear: ≤ 16mm | Front: ≤ 15mm | Rear: ≤ 16mm |
| Twisting Length | 2.0 - 10.5mm | 2.0 - 10.5mm |
| Max Tinning Depth | 18mm | 18mm |
| Twisting Method | Digital Motor-Driven Operation | Digital Motor-Driven Operation |
To ensure zero-defect production, the SA-BH1010 series includes a comprehensive abnormal signal monitoring suite:
Wire Management: Lack of wire detection & Wire knotting detection.
Process Quality: Crimping force detection & Air pressure monitoring.
Waste Collection: Integrated waste terminal, flux, rubber skin, and tin slag collection devices.
Power Supply: 220VAC, 50/60Hz.
Transmission: Precision screw, guide rail, and high-efficiency reducer.
Dimensions / Weight: 1200 x 1100 x 1580 mm / 400kg.
As your local partner in Penang, Malaysia, we provide more than just machinery:
On-Site Installation & Calibration: We ensure the Mitsubishi Servo systems are perfectly tuned for your specific wire gauges.
Technical Training: Full operator training for the digital touch-screen interface.
Local Maintenance: Rapid response for repairs and spare parts to minimize your production downtime.
Malaysia
