cincin tanpa sambungan | cincin getah tanpa hujung | meterai pra-bentuk | cincin vulkanis | meterai getah bulat

cincin tanpa sambungan | cincin getah tanpa hujung | meterai pra-bentuk | cincin vulkanis | meterai getah bulat

Kategori: Container Rubber Seal | J-Shaped Rubber Packing Tersedia
Untuk maklumat lanjut, lawati laman web rasmi kami di rubasiarubbertech.com.my

Penerangan

RUBASIA Steriliser Door Packing – Technical Overview

1. Material & Mechanical Properties (EPDM)

Property ASTM/Test Unit Typical Value Notes
Hardness D2240 Shore A 75 ±5 Medium-hard
Tensile Strength D412 MPa 13.5 Premium grade
Elongation at Break D412 % 400 High flexibility
100% / 300% Modulus D412 MPa 4.0 / 9.5 Optimal stiffness & reinforcement
Tear Strength (Die C/B) D624 kN/m 40 / 50 Excellent / Superior
Compression Set (22h @100°C / 70h @125°C) D395B % 15-25 Excellent high-temp resilience
Abrasion Resistance DIN 53516 mm³ loss 135 Excellent durability
Thermal Range D573 °C -40 to +130 Normal sterilization
Low Temp Flexibility D2137 °C -50 Remains flexible
Chemical Resistance D543 Excellent/Good Strong against acids, alkalis, alcohols, oils; poor for mineral oils & fuels

2. Standard Profiles & Dimensions

Profile Leg Height Base Width Overall Height Typical Applications
RUB-L8.5 8.5 mm 16.5 mm 20 mm Vertical sterilizers, smaller grooves
RUB-L9.5 9.5 mm 16.5 mm 20 mm Horizontal/cage sterilizers, high-cycle use
RUB-L10.0 10.0 mm 16.6 mm 20 mm High-cycle horizontal/cage sterilizers

Ring Sizes: RE-1700 → RE-3500 (1,700mm–3,500mm ID), custom sizes available.
Joint: Vulcanized endless, no visible seam.


3. Operating Conditions

Pressure Saturated Steam Temp Continuous Rating Intermittent Rating
1–3 bar 120–144°C Excellent Unlimited
3.5–4.0 bar 148–152°C Good Up to 100 hrs
4.5–5.0 bar 156–159°C Fair → Not recommended Up to 24–50 hrs

Compression vs. Sealing Force:

Pressure Activation Factor: Self-energizing effect increases sealing force up to 4.2× at 4 bar.


4. Primary Applications – Palm Oil Sterilizers

  1. Horizontal Sterilizers
    • 2,000–3,500mm diameter, 20–30m length
    • Operating: 2.5–3.5 bar g, 135–150°C, 80–120 cycles/week
    • Recommended Profiles: RUB-L9.5 / RUB-L10.0
    • Service life: 12–30 months depending on operating severity
  2. Vertical Sterilizers
    • 1,500–2,500mm diameter, top-loading or bottom discharge
    • Recommended Profiles: RUB-L8.5 / RUB-L9.5
    • Joint Endless Ring preferred
  3. Cage Sterilizers
    • High-cycle use (100–150 cycles/week)
    • Recommended Profiles: RUB-L9.5 / RUB-L10.0
    • Peroxide-cured EPDM for superior compression set resistance

5. Secondary Applications


6. Maintenance & Spare Stock

Level Frequency Activities
Daily Operator check Visual steam leaks
Weekly Technician Door pressure, seal cleaning
Monthly Supervisor Partial inspection, compression set
Quarterly Engineer Full inspection, bolts & alignment
Annual Crew Complete replacement, groove prep

Stock Recommendations:


7. Comparative Advantage

Lebih maklumat tentang Rugaval Rubber Sdn Bhd
Rugaval Rubber Sdn Bhd
Rugaval Rubber Sdn Bhd Pengeluar Getah Industri Sabah, Pembekal Produk Getah Keselamatan Jalan Raya Kota Kinabalu, Penjual Getah Lembaran Malaysia | RUBASIA RubberTech Industries