The SA-CS2012 is a professional-grade ultrasonic metal welding system designed for high-conductivity splicing of copper wire harnesses. Utilizing advanced ultrasonic transducers, this machine creates a powerful molecular bond between wires ranging from 0.5mm2 to 12mm2.
Unlike traditional soldering or mechanical crimping, ultrasonic welding requires no consumables (like solder or terminals) and results in a connection with near-zero electrical resistance. Its compact, "exquisite" design makes it an ideal choice for space-constrained production lines in the automotive, solar, and power electronics industries.
Molecular Bonding Technology: Uses high-frequency vibrations to join copper strands at the molecular level, ensuring superior mechanical strength and maximum electrical conductivity.
No Consumables Required: Eliminates the need for crimp terminals, solder, or flux, significantly reducing your long-term production costs.
Wide Processing Range: Highly versatile system capable of welding wire cross-sections from 0.5mm2 up to 12mm2 with consistent results.
Rapid Cycle Time: Completes a high-strength weld in less than a second, dramatically increasing the throughput of your assembly line.
Intelligent Control System: Features a digital interface for precise adjustment of welding time, energy, and amplitude to suit different wire gauges.
Eco-Friendly & Safe: A clean welding process with no fumes, no sparks, and low energy consumption compared to traditional heat-based welding.
| Specification | Details |
| Model | SA-CS2012 (Ultrasonic Series) |
| Output Power | 2000W |
| Frequency | 20 kHz (Auto-Tuning) |
| Welding Capacity | 0.5 mm2 - 12.0 mm2 (Copper Wire) |
| Welding Accuracy | +/- 0.01 mm |
| Operation Mode | Manual Feed + Automatic Ultrasonic Cycle |
| Air Consumption | Approx. 0.3 cubic meters / min |
| Parameter | Performance Standard |
| Power Supply | AC 220V (50/60Hz) |
| Working Air Pressure | 0.4 - 0.6 MPa (Clean, dry air) |
| Equipment Weight | Approx. 35 KG |
| Dimensions (L x W x H) | 520 x 200 x 220 mm |
We provide comprehensive localized support, maintenance, and spare parts across four major manufacturing hubs in Southeast Asia. Our regional engineers are trained specifically in ultrasonic frequency calibration to ensure your production maintains a 99% yield rate.
Malaysia: Technical HQ and primary service center for the Northern and Southern regions.
Thailand: Dedicated support for automotive harness manufacturers and EV suppliers.
Vietnam: On-site assistance for high-volume consumer electronics and appliance assembly.
Philippines: Regional distribution and technical training for electronics exporters.
Sonotrode Customization: We help you design and calibrate the welding tips (sonotrodes) to match your specific wire combinations.
Cross-Border Service: If your company operates in multiple ASEAN countries, we provide a unified service experience across all four locations.
Local Maintenance Training: We provide in-depth training for your maintenance team on how to manage transducer health and frequency tuning.
Malaysia
