The SA-SY2500 is a specialized industrial workstation engineered for the high-precision bundling of motor stators and large coil windings. Tying motor stators by hand is traditionally slow and physically demanding; the SA-SY2500 automates this entire process using a high-capacity vibratory feeding system and a specialized needle-threading mechanism.
Designed for the global motor manufacturing industry—including EV motors, fan motors, and industrial pumps—this machine ensures that every nylon tie is applied with consistent tension. This prevents coil movement and improves the overall lifespan and electrical safety of the motor.
Specialized Stator Bundling: Specifically designed to thread nylon ties through narrow stator slots and around copper coil overhangs with pinpoint accuracy.
Continuous Vibratory Feeding: Features an integrated vibration plate that automatically orients and feeds zip ties to the working head for non-stop production.
Programmable Tension Control: Allows for precise adjustment of tie tightness, ensuring coils are secured firmly without damaging the delicate wire insulation.
Significant Labor Savings: Replaces the tedious manual threading process, allowing a single operator to complete a full stator in a fraction of the time.
Versatile Coil Handling: Suitable for a wide range of stator sizes and coil configurations used in household appliances, automotive starters, and industrial machinery.
Industrial PLC Control: Equipped with a user-friendly touch screen for easy parameter setting, including tying speed and tension limits.
| Specification | Details |
| Model | SA-SY2500 (Motor Series) |
| Primary Application | Motor Stator Coils / Large Induction Coils |
| Feeding Method | Automatic Vibratory Bowl Feed |
| Applicable Tie Length | 100 mm - 200 mm (Nylon Self-Locking) |
| Cycle Speed | Approx. 1.2 - 2.0 seconds per tie |
| Tensioning Method | Adjustable Mechanical / Pneumatic Tension |
| Control Interface | PLC with Color Touch Screen |
| Parameter | Performance Standard |
| Power Supply | AC 220V (50-60Hz) |
| Required Air Pressure | 0.5 - 0.7 MPa (Clean, dry air) |
| Machine Weight | Approx. 180 KG |
| Stator Compatibility | Customizable Fixtures for Various Diameters |
We provide localized expertise for motor manufacturing automation across Southeast Asia. Our regional presence ensures that your production lines stay optimized with local language support and rapid technical response.
Malaysia: Regional headquarters and specialized technical training hub.
Thailand: Expert support for the large-scale automotive and fan motor manufacturing sectors.
Vietnam: Dedicated services for the expanding consumer appliance and industrial motor industries.
Philippines: Local sales, maintenance, and technical assistance.
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