Deskripsyon
The Vision Counting System is designed to automate the counting, verification, and traceability of parts using high-resolution vision technology and AI-assisted image processing.
The system enables operators to quickly verify part quantity with high accuracy while eliminating manual counting errors. It supports barcode traceability, recipe management, image storage, production reporting, and label printing for manufacturing environments.
Features :
- Sophisticated counting function
- Easy-to-understand interface
- Assists in quantitative decision-making
- Counting with a variety of detection functions
- Independent of part orientation
- Counting is possible using CSV files
- Part Name Check Function
- Assistance in identifying foreign objects
- Reliable work support mode
- Parts color can be specified
- High-precision counting technology
- Capable of counting extremely small parts at the 1mm level
- Management function tailored to the type of part
- Maintaining and managing the unique characteristics of each component
- Reliable traceability function
- Dedicated screen for checking work history
Version/Model :
*The trolley's top plate must be 850mm x 500mm in size.
*Monitor arm and trolley are not included with the product.
*The power required for operation is 5 x 100V power outlets (including 2 outlets for the optional LCD monitor and label printer).
Functional :
- Recipe Management
- To manage multiple product models with independent counting parameters.
- Unlimited recipe creation
- Recipe copy/edit/delete
- Search recipe
- Import/Export recipe
- Recipe backup
- Product image reference
- Recipe version control
- Auto loading by barcode (optional)
- Recipe Information
- Product Name
- Part Number
- Customer Name
- Expected Quantity
- Counting Area
- Camera Exposure
- Threshold
- Blob Size
- Lighting Parameter
- Camera Gain
- Lens Offset
- Vision Teaching & Configuration
- Allows engineers to configure new products without software modification.
- Image Capture
- ROI Teaching
- Blob Detection
- Area Detection
- Contour Detection
- Threshold Adjustment
- Camera Exposure
- Camera Gain
- Image Enhancement
- Object Separation
- Edge Detection
- Background Calibration
- Counting Preview
- Counting Operation
- Live Image Display
- Automatic Image Capture
- AI Object Detection
- Automatic Counting
- Missing Part Detection
- Double Part Detection
- Overlap Detection
- Wrong Quantity Detection
- PASS / FAIL Decision
- Manual Re-count
- Re-inspection
- Output
- Actual Count
- Target Count
- Difference
- PASS
- FAIL
- Barcode Scanner Integration
- Supports :
- 1D Barcode
- QR Code
- Data Matrix
- Application:
- Product Identification
- Lot Number
- Work Order
- Production Order
- Traceability
- Auto Recipe Selection
- Label Printer Integration
- Supported Printer
- Label Information
- Product Name
- Part Number
- Lot Number
- Quantity
- Operator
- Date
- Time
- PASS Status
- QR Code
- Serial Number
- Data Logging & Traceability
- The system automatically records every counting result.
- Stored Information
- Date
- Time
- Product
- Recipe
- Lot Number
- Barcode
- Expected Quantity
- Actual Quantity
- Result
- Operator
- Image Path
- Printer Status
- Database
- SQL Database
- CSV Export
- Excel Export
- User Interface (HMI)
- Operator Screen
- Displays
- Live Camera
- Counting Result
- Product Information
- Barcode
- Quantity
- PASS / FAIL
- Printer Status
- Machine Status
- Buttons
- Start
- Capture
- Recount
- Print
- Save
- History
- Logout
Applications :
System proposed :
- Industrial Vision Camera
- High-resolution Telecentric/Megapixel Lens
- LED Backlight
- Industrial IPC
- 21.5" Touch Monitor
- Barcode Scanner
- Label Printer
- Adjustable Workstation
- Vision Counting Software
- SQL Database
Specification :
| Item |
Specification |
| Industrial PC |
Windows 11 IoT Enterprise |
| Vision Camera |
12MP Color CMOS Camera |
| Lens |
Industrial Megapixel Lens |
| Lighting |
A3 LED Backlight |
| Touch Monitor |
21.5" Industrial Touch Screen |
| Barcode Scanner |
1D / 2D Scanner |
| Label Printer |
Zebra / Brother / SATO |
| Workstation |
Adjustable Industrial Stand |
| Database |
Local SQL Database |
| Software |
Vision Counting Application |
Parameters :
| Item |
Specification overview |
composition |
| Image processing device |
Dedicated PC for image processing: OS: Windows 11 IoT Enterprise (Width 297 x Depth 210 x Height 45 [mm]) |
Standard equipment |
| monitor |
21.5-inch touchscreen LCD monitor (490.3mm (width) x 116.3mm (depth) x 293.2mm (height) *at a 15° angle) |
Standard equipment |
| camera/cable |
CMOS image sensor (12 million pixels, color) / USB cable |
Standard equipment |
| Lens |
Megapixel compatible lens |
Standard equipment |
| Backlight lighting |
A3 size LED lighting (Width 473 x Depth 349 x Thickness 8 [mm]) |
Standard equipment |
| Workbench |
Dedicated workbench (width 490 x depth 550 x height 910 [mm]) *Tray S, lighting equipped, height adjustable to maximum |
Standard equipment |
| Keyboard/mouse |
USB I/F |
Standard equipment |
| 2D barcode reader |
1D: Code39, etc., 2D: QR Code, etc. |
Standard equipment |
| Tray |
Standard tray set includes one large and one small tray (350mm wide x 480mm deep). Includes two types of lids to prevent parts from spilling out during collection (two for small parts and one for large parts). |
Standard equipment |
| Label printer |
Label printer (with refill paper)
Manufactured by Sato Corporation: CL4NX-J, CT4-LX ■ Manufactured by Brother Sales Co., Ltd.: QL-800, TD-4750, TD-4520 |
Option settings |
*Operating environment (temperature and humidity range): 10℃~35℃, 20%~80% (non-condensing)
*Please note that the system configuration may change without prior notice.
| Item |
Specification overview |
composition |
| Image processing device |
15-inch general-purpose notebook PC, OS: Windows 11 IoT Enterprise (Width 359.00 x Depth 239.70 x Height 18.10 [mm]) |
Standard equipment |
| monitor |
21.5-inch touchscreen LCD monitor (490.3mm (width) x 116.3mm (depth) x 293.2mm (height) *at a 15° angle) |
Standard equipment |
| camera/cable |
CMOS image sensor (12 million pixels, color) / USB cable |
Standard equipment |
| Lens |
Megapixel compatible lens |
Standard equipment |
| Backlight lighting |
A4 size LED light (Width 350 x Depth 262 x Thickness 8 [mm]) |
Standard equipment |
| Workbench |
Dedicated workbench (Width 430 x Depth 330 x Height 460 [mm]) |
Standard equipment |
| 2D barcode reader |
1D: Code39, etc., 2D: QR Code, etc. |
Standard equipment |
| Tray |
Mobile-specific tray, 4 pieces (320mm wide x 214mm deep) |
Standard equipment |
| Portable power supply |
Capacity 626Wh (approximately 10 hours of continuous operation on a full charge) (Width 300 x Depth 193 x Height 192 [mm]) |
Option settings |
| Extended monitor |
15.6-inch touchscreen LCD monitor (379.2mm (width) x 134.7mm (depth) x 236.4mm (height) *at a 20° angle) |
Option settings |
| Label printer |
Label printer (with refill paper)
Manufactured by Sato Corporation: CL4NX-J, CT4-LX ■ Manufactured by Brother Sales Co., Ltd.: QL-800, TD-4750, TD-4520 |
Option settings |
* Operating environment (temperature and humidity range): 10℃~35℃, 20%~80% (non-condensing)
* Please note that the system configuration may change without prior notice.
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